Parts used:
1x SIBA 10A, 1,000V, 30kA, 5AG (eBay)
1x SIBA 0.5A, 1,000V, 3AG (eBay)
2x Littelfuse CG21000L GDT's (Digi-Key)
4x Littelfuse 1/4" fuse clips (Digi-Key)
Cost: ~$27 USD (not incl. S&H)
As others have surmised in this thread, GDT's are perhaps the only way to go for the clamping devices... that is, if you want to maintain the meter's 1,000V measuring ability. The ideal MOV's in this case would've been the V10D112 (or equivalent), but they are simply too fat and tall to fit, and you just can't bend them over either because the battery compartment is in the way. (BTW, the V10D112's are the same "monsters" used in the BK2709--the ones that had Dave gushing in his $100 shootout.) The CG21000L's I used are downright tiny in comparison, but they cost ~3.5x more than the V10D112's. Also, while GDT's do have a slower response time than MOV's, they aren't as prone to "blowing up" and they don't add nearly as much capacitance to the input circuit (i.e. the residual capacitance on my 61E went from 56pF to 60 after the mod).
It's a similar story with standard 5AG fuse clips; at ~18-19mm tall they're just too damn big to fit in the 61's. To put a 5AG fuse in the 10A spot you pretty much have no choice but to use a 3AG (1/4") clip and stretch it out (it can be done, and the results work surprisingly well, provided you do it carefully, without rushing). Another thing, the PCB holes in the mA fuse (F1) area will only support a 3AG fuse, not 5AG. Finally, if for whatever reason you want to fit a 3AG in the 10A spot instead of a 5AG, you'll need to drill an extra hole near the PCB mounting screw hole to ensure proper distance between the two clips--either that or only use one solder lug on one of the fuse clips (NOT recommended).
Anyway, here are the pics:
NOTES: Wrapped the PTC's in heatshrink, because that's the way it's done in most hi-end meters (monkey see, monkey do!). I also wrapped the GTD's in clear vinyl tubing and added some 0.5mm-thick flame-resistant insulating sheet (taken from an old PC monitor) around the fuses for increased spark-over resistance.
More pics...
Because my abode is a 100% alkaline-free zone!
Test lead kit family portrait:
UNI-T UT-C07 multi-purpose probe clips (DX)
UNI-T UT-C04 large alligator clips (NY Platform)
Mini alligator clips (
Franky Tong <--
)
UNI-T UT-C08 probes (GoodLuckBuy)
Stackable short leads (DIY using parts from DX, Performance-PCs & Franky)
E-Z-Hook minigrabbers (Digi-Key)
Hook Clips (Franky)
2x pairs female banana plugs (Franky)
UNI-T UT-L14 silicone test leads (NY Platform)
UNI-T UT-D04 USB cable (409shop)
Packed to the hilt! NOTE: The case (and the USB cable) are from a UT71A I bought from 409shop over a year ago. After comparing it to another (older) 61E I couldn't get rid of it fast enough. Of course, I kept the cable and that really nice carrying case for myself.
The end.