On the Bench Today: G'rilla Molested 54621D
For good or evil... there it is. A fucking 2 dollar battery. Made with a 12-dollar spot-welder.
A bored tinkerdwagon is a dangerous thing... but if that coin cell doesn't spontaneously combust sitting on that tile overnight, I'm gonna put it in that 54621D. Fuck DigiKey and their stoopit Canadian account BS...
mnem
So I wasn't exactly comfortable just leaving that coin cell lying there on my bench, even if it was on a nice fireproof surface; visions of it exploding electrolyte all over my bench made me think twice. So I put it in a double-walled stainless steel mug to contain any potential
KABOOM...! and covered it with the biggest, heaviest,
brickiest thing I had handy, short of going out to the shed and grabbing a cement block.
C'mere, ye little gawddammitt...
...and all soldered in (sorry-not a single in-focus pic); yes, I used my Metcal for its intended purpose here.
Time to scrub with IPA.
Oooooh... shiny.
Still juicy...
Once you get to this point, these 546
xxx scopes are a relatively simple 3D jigsaw puzzle. A pleasure to work on, really.
One thing I do make sure of, whenever I'm doing a machine that has screws through it as well as on connectors on the edge: once the board is installed and all the connectors fed through exactly where they belong, I install all the screws through the PCB, then snug them down and back them off 1/4 turn.
This ensures that when I tighten the nuts and screws on the edge connectors, the PCB can self-align so there's no stress on the connectors or PCB.
Only then do I tighten the PCB screws, using the usual criss-cross pattern. Unless, of course, there is a special pattern required due to heat-sink mounting, etc.
Don't forget to put this little wire in and press it down into the slot, or you won't have a Cal signal on the front panel. Yes, it is a insulation displacement type connector.
Here it is all assembled and waiting for that replacement CDM-7SX191 from fleaBay. If they'd posted its condition honestly it would have looked like this, and I'd never have had anything to bitch aboot.
mnem