Fridge Timer UpdateOK so I went to remove the relay from the protoboard so I can relocate it nearer the edge of the board to avoid mutilating the board in its center by removing pads.
I almost failed to remove the relay ! With 6 terminals and pads on both sides of the board, solder wick didn't cut it, relay would not budge
Didn't want to damage / ruin the relay, nor overheat the board as it's a nice one, so I immediately reached for the hot air station instead. Luckily it did it nicely. In just a few seconds I could heat up all the pins at once and the relay could be removed without any mechanical stress whatsoever, it just pulled off nicely.
As cheap as my hot air station might be, it is extremely useful. 50 Euros well spent back 5 years ago.
So then I decided no I am not going to solder that relay back to the board... don't want to remove pads from the board, it does not deserve this. So I reverted back to my previous relay (I have a few of this model) with clear case and bigger pins. So back to fixing it with hot glue upside down but... well if I am too hot glue it, why not glue it away from the board, and secure it to the inside of the project box instead ? So I did just that. Now there is nothing but low voltage on the board, I much prefer that... Safest option and no need to mutilate that poor board.
I added rubber feet under the board to raise it a bit so that the fragile 309AWG wire wrap/mod wires on the solder side, don't get damage and ruin my day. These wires are so fragile it only takes mild flexing for them to break, I hate them. So that makes the board much more reliable, as well as keeping the board from sliding all over the place.
Then I also added an IEC socket for the mains input to the timer. At first I just wanted to hard wire a cable the the box, for simplicity, but somehow I couldn't find any power cable with no plug at the end, and I could not get myself to cut the plug off of a perfectly good cable ! So in order not to do that, I decided to add an IEC socket. Even went through the trouble of actually securing it to the box.. cut a notch in the edge, a bit of hot glue and bob's your uncle.
Also decided to secure the power socket for the mains output to the fridge. Even drilled a hole behind it so I could sneak the wires out of it nicely, rather than having them stick out of the socket housing downward or upwards. Yes, refinement all over the place, I am telling you
Even fitted a couple binding posts to plug for the 12Vdc power supply, because I found a couple laying around. So that means two more holes to drill in the case... yes a LOT of work went into this build !
Even put heatshrink tubing on the two mains wires that are soldered to the relay. Yes of course this time I made sure I did not overheat the terminals so as not to ruin the relay again... but I tested the board anyway to make sure the relay was working. It was. Good. So then I flipped the board and relocated the two wires going to the NOR gate so taht they tap teh two slowest divider outputs Q13 and Q14, to get the correct one hour period, rather than the two fastest Q4 and 5 that I was using to easy the design and trouble-shooting phase.
So.... I put the timer into service as you can see, and nothing happens... because at power up sequence starts with the ' OFF 'time first... so I had to wait 45 minutes hoping that it would turn on ! And it did !!!
Yes, my timer works !!!! To hell with the skeptics !!!!
Now I just need to patent my design. Such a beautiful construction, hand made, custom design, has to be worth at least 500 Euros retail. I am rich.
Thanks to Zoli for the help / design ideas !
And thanks to the guy who invented hot glue because clearly without it this project could not have seen the light of day.
Wow that design marathon was so fun ! That proves that though far from fully operational, my lab is now actually in a state where I can actually do something like this ! Components sorted and easily accessible, lots of diverse salvaged parts, enough that I could cobble something together for free, in a record time.
I am over the moon... motivates me to keep sorting my components (still lots to do ni the semiconductor department...) and keep buying all the essential things one need for an operational lab.
I need to buy lots of these Dupont wires for my breadboard.... they are more practical than me having to cut tiny bits of wires and stripping their ends, then the ends get damaged after few times trying to insert them in the holes... yeah, Dupont wires would be a good addition.
Took 20 minutes to clean the mess on the bench ! Putting all the components back to where they belong, one by one... but now bench is clear and whatever comes next, I can do !
Need to resume work on my Rochar Nixie DMM...