Has anybody got any experience of Molex "Nano-Fit" connectors? They're the baby 2.5 mm pitch version of the classic Molex "Mini-Fit" that we all know as a PC motherboard power connector. (The ranges go: Mini, Mini Jr, Micro and Nano.)
I'm thinking of using them as the power and ancillary connectors for the GPSDO PCB - a step up from crappy 0.1" DuPont style (and more compact) and tougher than JST-whatevers.
Anybody got anything good, or bad, to say about them?
I have. We used it on an extension board for one of our small control devices, see attachment. It's shitty. Crimp is delicate, locking mechanism weakish and unlocking the pins tends to damage the holding spring. If you have a choice, go for something else.
Well, that's depressing. Sounds like it might be back to the drawing board.
The problem with wire to board connectors is that starting from a blank page the choice is huge, and it's very difficult to judge these things from photos, drawings and datasheets. I want something that is reasonably compact that doesn't take up too much board area, is good for roughly an amp of power @ 6-12V or LVCMOS digital signals. Needs to be something that can be bought in small quantities at a reasonable price, which constrains the search space somewhat. Anyone got suggestions?
If no-one has any bright ideas I might just either chance my arm with the Nano-Fits or stick to the tried and tested but, around here anyway, unloved JST-XH.
Not unloved here. Been doing all my 18650-powered project battery pack balance pigtails with JST-XH and my cheap-cheap Chinese Crimper kit. These are a mission-critical connection where even 10-20mV at .5-1.5A balance current can throw a pack completely out of balance. JST-XH is the industry standard as it is robust, easy to work with using hand tools and a forgiving design, unlike many others that fuck up if you look at them crossly.
https://www.amazon.ca/22GA-Hook-Wire-Kit-Electrical/dp/B07T4SYVYG
https://www.amazon.ca/Electrical-Gauge-Silicone-Cable-Black/dp/B0746HG158I especially love them with 22ga silly-cone wire, now readily available for cheap-cheap at Amazon. The key thing to look for is strand count; should say something to the effect of
"super flexible, 60 strands of 0.08 mm Tinned copper (20ga will be 100 strands)" in the listing. If it doesn't, it's usually the coarse-stranded stuff; look for a different listing.
The fine-stranded silicone wire is a joy to work with, and you can even get 20ga in there, but it does require a bit of talent as you have to assemble the connector onto the wire first, then get it all into the crimper without it shifting out of alignment.
Here's a set of 22ga and 20ga I just did for this post. Quick, painless, good crimp, conductors and jacket intact, and this is with the cheapest possible crimps and crimpers off Amazon.
https://www.amazon.ca/Crimping-Zhushan-Ratcheting-Connectors-0-08-0-5mm²/dp/B082234HSS/If you use decent quality crimps/crimpers (which I'm sure
you do as a matter of pride) the results can
only be better.
You may need to flatten the crimp around the jacket a wee bit with the 20ga to get it to slide in, but usually it does assemble without loose strands, and even if there are, the silicone wire means you can touch it up with a spot of soldering. Crimped
and soldered is how I make the battery connectors for many of my Tiny-Whoops (1S-powered, 25-35 gram acrobatic quadcopters) on the little LiPo batteries they use.
Don't fear the XH, man. Embrace it.
mnem