From the ELECTRO-HORROR PICTURE SHOW Dept...So, this morning I dug a dual 18650 charger that came with a cheap flashlight out of the project drawer; plan was to gut it and make a jig for my big LiPo charger for IR testing of all the cells I've been busting out of these reclaimed laptop packs. Things started out a bit funny, what with the Chinglish and all...
*snerk* I swear, that is
not PhotoShopped...
Okay... cheapest possible single-layer phenolic PCB, hair-thin unrated vinyl-clad wires and pre-rusted contacts on the mains voltage: Definitely not that funny.
But here's the real Horror Show. Yup: Those parallel contacts are stamped out of the same bit of steel.
I know that doesn't seem like a big deal, except this charger isn't for your run-of the mill AA batteries; it's for 18650 Li-Ion cells which can deliver a lot of current, especially the low IR ones usually used for high-wattage LED flashlights which use a boost regulator.
When someone accidentally puts one of 2 cells in backwards... or even if they accidentally put a fully-charged one in with a dead one correctly... the current flow will be quite enough to make those little springs into cherry-red heating elements and release all those angry pixies at once. Made of cheapest-possible probably recycled ABS plastic shell, this thing is a fire just looking for a chance to happen.
Well, now we know why
FPRBID TO INVERT... if only
HONG DONG had bothered to check with somebody who actually speaks the language where they're exporting this garbage to.
But wait, it gets better... that charging IC is a 300mA/MAX 400mA part, on a 650mA-rated charger... and
sorry bd, that's a MJE13003, so no prize for you, either. This "charger" set off alarm bells the moment I took it out of the box; I just threw in in the back of a drawer as I have numerous well-rated name-brand standalone chargers on hand. Jeebus, I am glad I never did plug this thing in, even to see if it lit up...
mnem
HOTCHIP: For when it absolutely, positively has to be MADE OF FIRE ...