On The Bench This Morning:
AiO CPU Cooler Periodic MaintenanceY'all may have noticed the dwagon hasn't been around stirring sh...tuff up this morning... I've been a little busy.
Since I have the CPU out of my PC anyways, I figured now was a good time to do periodic maintenance on the cooler in my Gaming/VR machine; this AiO has been in service for ~2 years in various iterations of this build.
While these are supposedly a zero-maintenance sealed system, there really isn't any magic here; these coolers suffer all the usual depredations of any liquid-cooled PC. The only real difference is they design the whole thing as if it were a FRU with a life expectancy of 4-6 years, or just beyond the typical 3-5 year warranty; the system is priced such that it is most cost-effective (in this case, ~US$60 delivered from Amazon) to simply replace it as a unit when any part fails. This mostly means minimizing metal parts that oxidize, and using a lot of the more durable plastics instead.
That does not mean it cannot benefit from a little periodic maintenance, however. These gelatinous boogers are the byproduct of the electrolysis between differing metals (copper plate vs aluminum radiator) with a conductive liquid coolant and a little oxidation as it is nearly impossible to purge every bit of air from a system like this. They tend to form in places where the liquid flow changes direction sharply or is stagnant due to some restriction; then they grow to the point they clog things.
There are probably more of these in the end-tanks on the rad; alas, there's little one can do aboot those. Even if the hoses weren't permanently attached with crimped connectors, the small diameter of the hose barbs means there's no real way to get in there and clean anything other than the hose barb itself. The flip side of this issue is that these radiators are usually hugely oversized, and can suffer a lot of lost efficiency before they fail to cool effectively.
You can see here that the rubber divider seal which is supposed to force coolant flow through the micro-fins has softened and ballooned a bit due to prolonged exposure to the coolant; not sure how much that affects efficiency of the cooling. Removing the impeller housing lets us see the moving bits; the entire impeller is made of rubber magnet material like refrigerator magnets, and the bearing/spindle are ceramic. Interesting that this rubber magnet material is resistant to the coolant. huh.
Nice & clean in here tho, as this is where stuff is always moving.
Now I've got the service-able bits out, I'll take these to the sink and scrub gently under hot water with a natural bristle brush that can get into the micro-grooves. Testing for flow is done the old-school way once all the coolant is scrubbed out under running water; press microgrooves against your lip and see if you can blow air through them.
Parts have been rinsed with distilled water, and are now ready to go back together. This is done as much by feel as anything; get the rubber divider seal aligned as close as possible by eye, then lay copper plate with divider plate installed against the pump and slide a little until you feel it catch the pre-existing grooves pressed into the surface of the rubber.
Then, we button it up with the original stainless steel screws.
It is important here to thread these just as you would a machine screw; by gently applying pressure and turning the screw backwards until you feel the bump of the thread that's been cut in the plastic by the screw before, then turn forward very gingerly. If you've got it right, you'll feel very little resistance as the screw goes in; if you feel any appreciable resistance, turn it backwards and try again. By developing this skill, you
can reassemble screws in
almost any plastic without stripping the hole out.
A'aight; time for this widdle dwagon to get back to the build.
Cheers!
mnem