So recently they shut down the plant I worked at. I am now back in the ranks of the unemployed. I hated that job anyway... But before I left I ended up with a bunch of junk that nobody wanted, and this item is some of that "junk." It's a Staco Energy Products variable transformer. Guys at work thought it was junk but I told them I wanted anything they were throwing away with copper or brass in it so they gave it to me.
The terminal plate was broken off and the ground wire for the shaft was unwound and hanging out the back because there's no stops on it at the ends of the coil and someone unwound it. So I cleaned it all up, took the plate off and superglued it and reinforced the back with Horror Fraught epoxy, put it back together, wound that ground wire back inside around the shaft, and ended up with this.
OK, so I hadn't wound the ground wire back in on that pic, but I did afterwards.
So now the big question is what to do with it. I chopped an old damaged extension cord in half and hooked it up and it seems to work fine. But I didn't give it a hard test, just a 60W light bulb in a trouble light. But it worked fine as the worlds most overkill light dimmer since it is rated at 3.5KVA. Here's a picture of my suicide setup:
To really make it something useful, and safe, I'd have to find a nice enclosure to put it in, find some sort of knob, and figure out how to put stops on the knob so you can't turn the wiper off the end of the coil, add some sort of power switch and circuit breaker or fuse, add an outlet. And I would probably want a voltmeter as well...
Might be easier to just buy a variac all ready to use if I ever actually need one. Not that actual need matters in the TEA room.