All the little fiddly bits... So... one of the things none of the "UFixit" articles and videos tells you about is the BS involved in moving your HOME button to the new screen; they just casually scrape the old one off and plop it down on the new glass. Well, of course, if you want the damned thing to work RIGHT, it's never that easy.
On the current models and the iPad Air 2, things are a bit more complicated.
First; if you look immediately to the left of the button, thee is a little bit of black tape. Under that, there is a bit of FPC with a sensor chip on it; this detects the smart cover and must be transferred over. It is a soldered connection, with fiddly little location windows approx 0.5mm square you have to align just right so you get the tiny little solder pads soldered to each other and not their neighbor.
Next, if you look on top of the button itself, there is a little metal bridge that actually is both a stop, and what the tactile button actuates against. This has NO SUPPORT under it from the body of the iPad like earlier models; it is held to the glass with hot glue and has to be able to withstand the full force of every 9-year-old and her gorilla brother jabbing their thumbs into it with all their might. Just "sticking it down" is NOT gonna work; you need to use hot-glue or epoxy.
To their credit, iFixIt's article DOES warn you about this one... but what they don't warn you about is the button itself. It has a spacer integrated into it, and if the adhesive doesn't come away perfectly (or in my case, at all) you need to glue it back down and seal it some other way or you'll have dust ingress. You can buy the gasket with new adhesive; but that doesn't do you any good for the spacer.
I spent some time trying to make this all work with some of the replacement screen sealing tape I got with my repair kit... but after fiddling around with it for over an hour, once assembled the spacing was wrong and the home button was depressed all the time.
I then contrived to glue the spacer down the hard way; with a tiny bit of silicone RTV sealant spread around using a needle. So here comes the next fiddly bit: I damaged the spacer a bit getting it off, and it's no longer flat. Silicone RTV has no glue strength until it is fully cured; even then, gaps make it weak. It really only works right when things are perfectly flat surface against perfectly flat surface.
So I thought long & hard, tried lots of massaging with rolling and flat-billed pliers; no joy. Then, when I was watching an ep of "Clone Wars" with my son, it struck me: I need to sandwich it between two perfectly flat plates of some sort, and apply moderate heat. While I was rummaging around the back room for bits of metal to do this with, I turned around and saw my Tornado and it clicked. Everything I needed was right there, already set up for me! That little spacer is under there, right in the middle. I put the clips back on the plate, ran the bed up to 70°C for a couple episodes, then let it cool completely. Voila! Perfectly flat again!
Just before bedtime I cleaned and glued the spacer down. This morning, I did the same silicone fiddly-bit with the rubber gasket, gluing it to the spacer; next will come hot-gluing the metal bridge down, and hopefully I can get on with actually installing the new screen.
So; just goes to show you: you CAN do something USEFUL with a 3D Printer; it's not just about making little obscene gestures and things with boobies out of plastic!
mnem
"A true mechanic uses all tools at his disposal." ~ grand-dad