I couldn't fix the display on a TDS540, so converted it to an LCD. This scope has a monochrome display, but the approach might be workable on the color models as well.
Converting to an LCD turned out to be pretty easy.
The panel I got off ebay is a 7 inch, 800x600 resolution, model A070SN02. There are also kits for CLAA070MA0ACW panels, which look to have the same specs. I believe the chip on the LCD controller board needs to have registers set for the particular panel, so I got one of the kits with panel and controller. Prices are all over the place for the same hardware. My kit was $32 from a seller with lots of feedback, and it works fine.
There is a metal frame on the scope in front of the CRT that holds what I am going to call the lens holder, a black plastic piece that snaps out. The back has a foam gasket that was removed. Here's the front of it with the LCD panel in place:
Black electrical tape is covering the edges of the metal frame of the panel. The panel is aligned with the hole on the front bezel of the scope, which doesn't match the hole in the lens holder.
I stuck the panel in with what-might-be kapton tape to mock up the mounting, but the tape turned out to hold the panel just fine by itself. That saved having to design and build a mounting bracket. The controller board is mounted to the back of the panel with some double-sided foam adhesive tape.
The orientation of this panel is such that it seems to give a better display when looking at the scope from slightly above. The control buttons that came with the controller (not shown) accesses a menu and the display was set to upside down mode for the image to be right side up on the scope.
This TDS540 (no suffix) doesn't have a VGA connector on the rear panel as later models did, but does use VGA signals for the display. There is a VGA RAMDAC on the logic board (above the front of the CRT) that has outputs for red, green and blue channels. Only the red channel is used on the monochrome display. It's terminated to ground with 75 ohms at the RAMDAC and again on the display board. There are also HSync and VSync signals sent to the display.
The LCD controller board takes VGA input, and can be connected directly if you want to display in one color (red, green or blue). Connecting the one video channel to three controller input channels drops the signal voltage too much to display properly. I tried removing the termination resistors for two channels, but that didn't work. There is some kind of resistor-capacitor network the signals pass through before reaching the controller chip. I couldn't find a DC path from the signal inputs to the chip.
So, on to plan B. The RAMDAC on at least this monochrome scope puts out an identical signal on red, green and blue channels, with green and blue not being terminated or connected to anything else. The RAMDAC is in the foreground here:
Pin 28 is the right most. Pin 25 is the red channel, which is terminated then sent to the ribbon cable connector on the left to connect to the display board. Pins 26 and 27 are green and blue channels, here terminated with 51 and 22 ohm resistors (closest I had to 75), and two wires added to bring these channels to the display bay.
This is the pinout of the display connector:
I made a little adapter board that connects to the original display ribbon cable, my two new channel wires, and the VGA and power cables on the LCD controller. The LCD panel draws about 330 mA at 12V. I put in a buck converter module to drop the 25V CRT supply to 12V for the panel. A linear regulator would work fine, too.
And with some adjustments to the display brightness, contrast, horizontal and vertical positions, here's the result:
Not too bad at all.
Now that the display works, I can go on to fix the problems causing the error messages I can now see...