I've recently been working on the design of Cauer low pass filters in the HF frequency range. Getting the toroid inductor values correct is proving quite tricky. The usual low cost LC meters use 500 KHz as a test frequency, which is OK for the lower frequencies using Amidon "2" cores, but gets increasingly inaccurate as you go higher in frequency.
The best method of measurement I have found is to wind the inductor based on the formula/chart then use a small 1% capacitor which is estimated to bring the inductor to resonance near the frequency it is to be used, measure it's resonant frequency, then calculate the unknown inductance -however, this is quite tedious. Neither winding the toroids based on a formula, or using a basic "500 KHz" meter, seem very accurate.
Adjusting the turns spacing of a coil while observing the results on a spectrum analyser/tracking generator sometimes leads to poor input matching.
Is there an easier way to get the inductors to the correct value?