https://www.edn.com/design/analog/4364022/Circuit-lets-you-test-capacitorsHere a schematic of a two transistor and 1 opamp LV ?(6V) leakage tester. The article is from 2011 and the principle is certain different as the HV ones. I do not think this one is better but it is creative.
Do I understand well that If I would pay the 2 bucks I am not allowed to tell how it work or show the schematic.
Harb, in that case, just show us the pcb you build, or is that also illegal in your country ?
Funny, i have a rather big collection of documented bad caps but DC leaking caps are hard to find but Harb has a bucket full of them.
An electrolityc cap leaks by nature. The oxide layer has a "self healing" nature. The first forming is done in the factory straight after etching the foil. Thew only way to do this is minimum at the WV. The factories use a higher voltage because you want it to work at the working voltage, not break down.
If long not used the layer gets thinner and leakage increases. Caps are not as bad as most people think. It is more due to using the wrong caps in the wrong way at the wrong location.
For those who care: The parameters that are important:
- leakage, not the most common but it can be the most dangerous one. Datasheets state it for a certain time and at working voltage. Problem is that leakage can be the result of the "normal" leakage of the oxidelayer but at a certain voltage becomes a breakdown. Normal leakage is handled by reforming and normal use, breakdown can kill a cap. The breakdown voltages can drop fast after that. So you want to see what the current does at the applied voltage. So a 500V cap can go short at 5V, Pauls meter will see that but if it breaks down at 400V you need a normal leakagetester (adjustable voltage, current reading)
- capacitance, a function from the amount of foil, the etching (increase surface) and the thickness of the oxide layer. Measured nowadays most times at 100 or 120 Hz
- Dissipation Factor, D. the tan-d of the loss angle caused bij the real part of the impedance. Also called ESR because you can see it as a sort of series resistance. It is measured at the same frequency as the capacitance. The datasheet shows frequency and nominal and limit values.
- Impedance, Z, the reactance of C plus the reactance of the ESL (equivalent series inductance) and the real part (the ESR) This is calculated to get the absolute |Z|. This is stated in the datasheet often at 100 kHz. (this is not the ESR but the impedance)
For solid or dry electrolytics they sometimes give the ESR at 100 kHz, (but ESR fanboys (their god is Dick Smith) are as hard to talk to as LV leakage tester fans)
But it can be a handy tool if used right. Again ESR is stated as D, DF, tan d or ESR at the same frequency as C.
- Self resonance frequency, the frequency the reactance of L and C are equal. What left is, is the ESR and the slope of the ESR (and so the value) has nothing to do with it.
- ripple current handeling. By most people a totally overlooked parameter but in smps's a very important one. It is stated in the datasheet. Be careful, they also state correction tables for frequency.
So using your ESR meter, some general "tabel" and replacing it by some low esr cap can be a very bad idea. Low ESR is not absolute defined.
- temperature, ESR goes down by higher temps, leakage goes up. There are 85, 105 and 120 degrees celcius caps.
- size, in theory this influences ESR, ESL and ripple handling and breakdown voltage and cooling.
Any body has something to add ?
I just replaced 7 caps in my 1968 Tek 576. one cap was dead, 400 nF instead of 4200 uF. No leakage. I bought the best I could find (on specs like current, and lifetime, it took me a few ours to select them) and replaced them all because it is a real pain to reach them. Non surprising the DF of new caps was not as good as the still healthy old ones. Total recapping is only a good thing on bad designs with marginal caps. So most consumer stuff. There are applications where low ESR is a bad thing but most times it is a good thing so always look up the datasheets before replacing caps in well designed and build gear.