Picture showing the test setup.
The components for the bias Ts have been added to the transfer relay. I engraved the copper plate because the steal case is very thin and easy to cut through.
Using the new transfer relay as shown, I ran a full 2-port cal from 1 to 500MHz and then ran a T-Check. It's pretty poor but believe it or not, this is much better performance than I saw with the first prototype.
For those playing along, I am using an OMRON G6K RF DPDT relay. These are about $20 USD in singles. As I mentioned earlier, it behaves like a $20 relay, not a $600 relay.
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Added picture of the setup mentioned.