Author Topic: Hot-air rework stations that don't run their heaters at mains voltage?  (Read 6285 times)

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Offline julian1Topic starter

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Eg. something transformer based, and priced appropriately for a simple hobbyest capable model?
 

Offline Monkeh

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Eg. something transformer based, and priced appropriately for a simple hobbyest capable model?

They all run their heaters at mains voltage. Why wouldn't they? The current's already substantial enough at 240V, you'd need some pretty thick wire at 24V.
 

Offline amyk

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Why? Even hair dryers need to use mains heaters.

Apart from the even higher current Monkeh already mentioned, it would also mean a very large, heavy, and expensive transformer. 600-700W is typical, and at 240V that's around 2.5-3A, those in 120V countries will be consuming 5-6A.

This is what a 1kVA transformer costs and looks like - it also weighs 14.2kg:
http://uk.farnell.com/schneider-electric/abl6ts100b/transformer-1kva-1-x-24v/dp/2070206

(Google apparently thinks "voltage" is the same as "wattage" if you try looking for specs on hot air rework stations. :palm: |O :wtf:)
 

Offline GEuser

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As above^^ , power equals watts equals current = HOT .
Soon
 

Offline zapta

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Eg. something transformer based, and priced appropriately for a simple hobbyest capable model?
Explaining the motivation for your question will help you getting useful answers.

What do you want to achieve that you can't with a mains heater?
 

Offline julian1Topic starter

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Eg. something transformer based, and priced appropriately for a simple hobbyest capable model?
Explaining the motivation for your question will help you getting useful answers.

What do you want to achieve that you can't with a mains heater?

I don't much like the idea of 700 watts at mains voltage and 400DegC temperature with only a few bits of plastic and pressed steel as insulation. Note, also the thread about the (Atten?) 858d with faulty Earth wiring.

In a similar vein, I prefer a soldering iron using a step-down isolation transformer to 24 volts - rather than the cheap models that plug straight into the wall socket.

I accept there are strong economical reasons why a rework station using a transformer or SMPS is not available given the rated power needed - and that would explain why I have not seen any available on the market.

So my question was more digging - and to find out if anyone was aware of any exceptions.
« Last Edit: July 17, 2016, 06:07:58 am by julian1 »
 

Offline PChi

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For the OKI models (and others no doubt) the fan and heater are in a box and the handpiece is isolated because it is only connected via a tube carrying the hot air.
I can understand your objection to mains power if the fan and heater are in the handpiece.
 

Offline Monkeh

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Eg. something transformer based, and priced appropriately for a simple hobbyest capable model?
Explaining the motivation for your question will help you getting useful answers.

What do you want to achieve that you can't with a mains heater?

I don't much like the idea of 700 watts at mains voltage and 400DegC temperature with only a few bits of plastic and pressed steel as insulation.

Not a fan of hairdryers or hot air guns either I take it.
 

Offline zapta

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I don't much like the idea of 700 watts at mains voltage and 400DegC temperature with only a few bits of plastic and pressed steel as insulation. Note, also the thread about the (Atten?) 858d with faulty Earth wiring.

If your concern is safety, I suggest to get a unit from a known brand, preferably with safety mark such as UL.

The atten style units are compact, inexpensive, and work well but I don't trust their safety (e.g. the ground path). This is why I returned the one I got and got a used Hakko 850 on ebay. Construction is better and it has UL certification.
 
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Offline KL27x

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Unless you're comparably conductive as a few ohms of resistance wire, you got not much to fear.. well, burning yourself is plenty enough. Even if the heating element breaks, the plastic housing is good for 120V. If it don't work, stop using it. This isn't Brazil. If it wasn't safe, I wouldn't be able to buy it. Heck, I can't import a 6 mW laser.

You know what scares me? Cheap extension cords. If the insulation breaks, you can be the resistance wire. Or they can start a fire. Anything passing 500+ watts, I know the electricity doesn't care about me so much, unless I'm soaking wet and standing on concrete. Scariest? Christmas lights. I hate em. GF loves em. 100's of feet of stupid thin wire plugged into mains.
« Last Edit: July 19, 2016, 02:18:52 am by KL27x »
 

Offline helius

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The Hakko FM-2029 has a 24V handpiece. Similar models are available from Pace (TJ-70 or TJ-85) and Zephyrtronics.
 
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Offline SteveyG

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Unless you're comparably conductive as a few ohms of resistance wire, you got not much to fear.. well, burning yourself is plenty enough. Even if the heating element breaks, the plastic housing is good for 120V. If it don't work, stop using it. This isn't Brazil. If it wasn't safe, I wouldn't be able to buy it. Heck, I can't import a 6 mW laser.

You know what scares me? Cheap extension cords. If the insulation breaks, you can be the resistance wire. Or they can start a fire. Anything passing 500+ watts, I know the electricity doesn't care about me so much, unless I'm soaking wet and standing on concrete. Scariest? Christmas lights. I hate em. GF loves em. 100's of feet of stupid thin wire plugged into mains.

Unless you're having trouble expressing your comment, you don't really appear to understand electricity.  :wtf:
YouTube Channel: https://www.youtube.com/user/sdgelectronics/
Use code: “SDG5” to get 5% off JBC Equipment at Kaisertech
 
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Offline Monkeh

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The Hakko FM-2029 has a 24V handpiece. Similar models are available from Pace (TJ-70 or TJ-85) and Zephyrtronics.

Beware that these are very low power and will not succeed at reflowing parts on a multilayer board at any useful speed.
 

Online wraper

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The Hakko FM-2029 has a 24V handpiece. Similar models are available from Pace (TJ-70 or TJ-85) and Zephyrtronics.

Beware that these are very low power and will not succeed at reflowing parts on a multilayer board at any useful speed.
Yeah, I wonder who uses them. When I've gone from 500W to 1000W hot air that was a huge upgrade. Cannot imagine using 140W hot air station.
 

Offline Monkeh

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The Hakko FM-2029 has a 24V handpiece. Similar models are available from Pace (TJ-70 or TJ-85) and Zephyrtronics.

Beware that these are very low power and will not succeed at reflowing parts on a multilayer board at any useful speed.
Yeah, I wonder who uses them. When I've gone from 500W to 1000W hot air that was a huge upgrade. Cannot imagine using 140W hot air station.

About the only purpose I can come up with is very careful rework of very small parts on sensitive boards - RF stuff maybe? There's little chance you'd get anything bigger than an 0402 off my laptop with one.
 

Offline zapta

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The Hakko FM-2029 has a 24V handpiece. Similar models are available from Pace (TJ-70 or TJ-85) and Zephyrtronics.

Beware that these are very low power and will not succeed at reflowing parts on a multilayer board at any useful speed.
Yeah, I wonder who uses them. When I've gone from 500W to 1000W hot air that was a huge upgrade. Cannot imagine using 140W hot air station.
There a thread here about the Metal got air pencil.

https://www.eevblog.com/forum/reviews/new-metcal-hct2-120-hot-air-pencil/

Less power but more accurate control.
 

Online wraper

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Less power but more accurate control.
Dunno if there is a tiny bit more of control, I can set mine to 1-120 l/min airflow and put a nozzle of any thickness I want (there a 3 by default, but I never found a need to buy thinner one). The only thing I can imagine is that you can stick it in the crowded space between the tall parts because it is thin.
 

Offline zapta

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Less power but more accurate control.
Dunno if there is a tiny bit more of control, I can set mine to 1-120 l/min airflow and put a nozzle of any thickness I want (there a 3 by default, but I never found a need to buy thinner one). The only thing I can imagine is that you can stick it in the crowded space between the tall parts because it is thin.
It's smaller and easier to control while holding in your hand. Similar to a metcal handpiece vs a bulky solder iron. Better ergonomic.
 

Offline KL27x

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Quote
Unless you're having trouble expressing your comment, you don't really appear to understand electricity.  :wtf:
You're right, I made some factual/analogy error, there. But high power usage does not make device more dangerous or more need of electrical shielding. Every device powered from mains needs the same safety. 15W glue gun, 10W soldering iron. No different than big watt rework station. If you touch hot side, you are same (other than maybe higher power device while on has better chance of tripping breaker before you are elecuted, lol). No different than an extension cord. Maybe that is more acceptable/accurate? Thin insulation on Xmas lights bothers me, yes, for physical integrity.  :-//
Thank you for pointing out my error?!

« Last Edit: July 21, 2016, 08:07:02 pm by KL27x »
 

Offline blacksheeplogic

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For the OKI models (and others no doubt) the fan and heater are in a box and the handpiece is isolated because it is only connected via a tube carrying the hot air.
I can understand your objection to mains power if the fan and heater are in the handpiece.

The fan is in the base unit. The heater is still in the hand piece.
 


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