Hello world !
I thought I would share this repair / restoration as it's quite a rare piece even here in its home land. I haven't found any other piece of Rochar TE on the forum. Well the search engine didn't at least.
It's really sick and driving me nuts, spent a lot of time and pulled a lot of hair already on that one... but vented all that in the TEA thread so far...the poor buggers there suffered for sure.
Here is my introductory post about it on TEA there a few months back, for more pictures and details.
https://www.eevblog.com/forum/testgear/test-equipment-anonymous-(tea)-group-therapy-thread/msg4100953/#msg4100953Will try here to summarize succinctly what happened so far, before I resume work on it and add some more.
I actually have two of these things, as you can see. Same basic model but different options.
The one on the left is the one I am trying to fix. It does only DC voltage and manual range.
The one on the right is the luxury model, can do both DC and AC, and even has autoranging, wow...
This one works fine and I am using it to help me fix the sick one, by taking measurements on the board, and swapping boards.
ABOUT ITI mean, I don't expect anyone to know about this thing, it's no HP nor Tek, so a few words can't hurt I guess...
" Rochar " was a short lived and long gone French test equipment company. Lasted 20 years or so, between about the mid '40s up to mid '60s, at which point Schlumberger bought and killed them. No more Rochar.
CONSTRUCTIONSteel chassis that holds everything and slides out of the enclosure from the back. Held in place with just 4 little screws at the bottom, same screws that also hold the 4 feet in place.
It's all discrete components of course, given the era, with all germanium transistors. Lots of boards inside, that plug into a vertically mounted "backplane", via fancy top quality FRB "Hypertac" connectors... which sadly are not bolted to the backplane, so zero stress relief... the solder joints take all the abuse when you plug/unplug boards. Sure doesn't help with all the random problems I am having with this instrument
.
SPECS- Accuracy : 0.2%, much better than my DMM daily driver, a Fluke 11 at 0.9%.... so the Rochar should not be ashamed at all, it's still a useful bit of kit !
- 4 Digits (Nixie tubes) + Polarity indicator tube + Decimal point
- 5,000 counts but, interesting quirk I have never seen before (have you ?) : it's designed to display only EVEN values. So you lose a bit of resolution but double the dynamic range, why not. So it can only display 0000, 0002, 0004 but not 0001, 0003, 0005 etc.
- 100 kHz (non RMS) bandwidth.
- 5 / 50 / 500V ranges
- Impedance 5 Mohms, but lowest 5V range can also be switched to super high-impedance if so you desire.
Rarity for any piece of old French TE, there is actually a manual for this thing ! Nowhere near as comprehensive as the big American players would produce at the time, but good enough to help me out. At the least, it's got the schematic for this thing, what a relief ! Schematic singular.... tehy put everything onto a single giant sheet...
You can find the manual there (it's too big to attach here) :
https://archives.doctsf.com/documents/feuilleter_document.php?num_doc=95099For convenience, I extracted the schematic sheet and reworked it a bit so I can post it here, given the size constraints of the forum, as a JPG image.
CONDITIONMechanical and cosmetics I mean.
EXTERIORHas a normal amount of "patina"/wear, but no major accident, like broken knob or big scratch or gouge or on teh face plate. It's very dirty of course but should clean up just fine I think.
Only point I would like to address are :
- Missing its 4 feet : not worried, looking at the other, complete meter, they look like standard shaped rubber feet, shouldn't be a problem finding something suitable...
- Chassis lose / rattling around in the enclosure ! Totally unacceptable of course...
The 4 screws that hold it in place, also hold the feet in place... so I need 4 feet AND 4 screws. Said screw don't look anything special so won't be a problem replacing them that looks period. Slotted pan cake head.
- Surface rust on the rear cover. Easy enough to fix.
- The orange colour filter for the Nixie tubes is lose, can't stay in place, it's dropped half way inside the enclosure. Typical problem of Rochar equipment : the filter is held in place only by strips of foam that push it agains the back side of the face plate. Obviously after many decade, the foam has turned to dust and is not exercising any pressure any more. Easy enough to fix.
INTERIOR- Some surface rust, on the inside of the enclosure, mostly at the bottom.
- Some more surface rust, on the bracket that secures and aligns the Nixie tubes at the front.
- More annoying : slight corrosion on the steel chassis, and even some fungal looking "constructions" on some of the boards.
So I guess this puppy has had a bad life, stored in some damp garage for years, which is probably responsible at least in parts for the random, hard to troubleshoot issues that have been driving me mad for the past few months.
ELECTRICAL ISSUESGetting to the core of the problem now... so what's wrong with this thing ?
Again it's hard to say because some of the problems are random and hard to chase, but some are easier to grasp. Some have even been fixed...
- Uses obsolete powers socket, one can buy a cord for this thing.
- Doesn't power up when you flick the power switch.
- Two exotic / special resistors (special 1,050ppm tempco) suffered corrosion damage, not easy to replace, they don't grow on trees. They are part of a board mounted underneath the chassis. It's job is to produce two reference voltages, from an aged and hand picked 6,2V Zener diode. One tap goes to the analog to digital conversion board, where it set the slope of the ramping voltage of the sawtooth. the other tap gives an accurate 4,000Voltage to let the operator calibrate the full scale deviation of the display, using a trimmer on the front panel. I have not yet got to the point where it makes sense to bother working on this, there are more basic/fundamental stuff to fix first !
- Nixie tubes, from cold, display garbage for a miute or two. Evnetually it clears up and they work fine. I am thinking the caps in the high-voltage section of the power supply, are on their way out.
- Power supply : other than the HV for the tubes (200V), the power supply produces +/- 6V and +/- 12V. I can't remember numbers (search TEA for the details !
), but voltage levels and ripples on some of the rails were not good at all.
- There was a problem with the display. The 4th / MSD tube would always stay at '0', and the tube before it would display both a '0' and a '1' at the same time... So I swapped that board with the working meter, and that was it. So at some point I will have to fix that board...
- Massive zero offset problem : from cold it displays like, in the thousand counts ! Then after a few seconds it progressively drops exponentially and after a few minutes it settles to 50/100 counts. Still way too high. The trim pot on the front panel doesn't have enough range to compensate for that.
All the magic/brains of this instrument is located on the left most board, the one that carries the polarity tube. It takes the input voltage, from the attenuator, and does the conversion to time domain, then generates the clock to drive the counter/display. It also holds the trigger circuitry that let's you start a measurement either manually or automatically. I I swap that board for the one from the good meter, it's all fixed : offset is bang on zero with the trim pot centered, and does so from cold, and does not drift... it's bang on zero fro cold and stays there, it does not move. So the problem definitely comes from that board. Have started working on this issue but it's not easy. Have not yet found the problem. The manual calls this board the "Comparator" board, so I will call it that as well from now on. It's basically the brain of the instrument. I attached a schematic of its board, annotated to help identify its various sections.
- Trigger problem : the controls were acting weirdly, or not responding at all.
- Display "free-running" from cold. At power up, from cold only, the display would look like it's counting and never stopping, then after 15 minutes it stop doing it the meter behaves normally.
- At some point, the leftmost tube, that indicates the polarity, started working intermittently, soon to fail solid.
WHAT'S BEEN DONE SO FAR- Obsolete power socket Replaced it with a modern IEC one. Old on was IEC too, just an older standard. So the new one had the same footprint, fitted right in !
Same shape, same pitch for the screws of the said tabs, a drop in replacement, I was pleased. Not just because it made my job easy, but also because it meant I didn't have to "rework" / mutilate the instrument in any way shape or form, and could even easily revert to the old socket if so I wished.
- No power issue was the power switch. Finding an exact replacement, to preserve the look of it so as not kkep the front panel consistent, took some effort. In the end they are made by a French company by the name of SECME, model "DJET", 10mm diameter. Company still exists today, though they are now calling themselves "EOZ". They still make these DJET switches a century later, but turns out they are MIL spec stuff so very expensive. Like in... I can't buy even just one, cost as much if not more than what I paid for the instrument shipped. But I was able to find a few used ones for sale on Ebay at a much more reasonable price, so I have now quite a lot of them in various configurations.
- Power rail issue Was an open circuit filter cap. replaced it it's much better now... However all these filter caps come in funny awkward packages, mounted vertically with the bottom end screwed onto the chassis, often with one lead goign underneath the chassis, but the other exiting at the top on the other side of the chassis. Anyway, never seen this type of package before a pain, so ended up leaving the old cap in place and hot snotting the replacement cap underneath the chassis, which it barely cleared, phew.
- Failed polarity Nixie tube Turned out to be a bad solder joint on the rear/backplane PCB. However it's a failure mode I had never seen before : the solder joint itself, from the outside, looks just fine. You only discover the problem once you suck the solder up to reveal the underlying copper pad --> the pad is supposed to be TINNED, but what I saw there was bare copper instead !! How can you see bare copper when you suck up a solder joint... so basically what must have happened is the copper pads were not cleaned properly before tinning, so the tinning didn't stick to the copper. The solder joint would look nice because it would stick to the tinned pad just fiune, but since the tinning itself would not stick to the pad... then basically we end up with a solder joint that's kinda "floating" over the copper pad, hence crappy connection. So I fixed that joint, and that cured the problem.
However it cast a hge shadow of doubt over ALL THE OTHER joints on that board ! Problem is that as I said, you don't know if the joint is good, until you have sucked it up ! So I had no choice but spend 2 hours with my manual solder sucker pump and solder wick, to remove dozens and dozens of joint, so I could inspect them. It was the effort though, as I found maybe a dozen bad joints. So it will help a lot in fixing random issues and preventing new issues from popping up ! Because this meter is really driving me nuts with faults that appear all the time and disappear, and new ones coming up etc.... it was a complete shit-show !
Now I still have issues, , but less random. Still haven't managed to get to the source of the problem but at least they are repeatable (enough) that I can probe stuff and try to trouble-shoot things.
- Free running display and Trigger circuits At first I thought they were separate issues, but I got nowhere. Eventually changed my mind and thought that maybe the two were linked. The trigger circuitrty generates the reset signal for the counters / Nixie boards. So I though OK, since I have problem in teh trigger area already, maybe there is more to it, and it also generates a crappy reset signal, which would cause havoc in the counters, and make them display garbage that "looks" like they are free running (displaying all digits at the same time", but are not really, and instead the counter outputs are just stuck in an illegal state. So I decided to concentrate first on the trigger area. It revolves around two PNP transistors, Germanium of course. One of them definitely tested bad, leaking heavily, as they do I gather, not even recognized as a transistor any more. I replaced both transistor to keep the circuitry balanced, just in case it might matter. Of course I had not these Germanium transistors i stock, so instead I made a bold move and replaced them with a general purpose Silicon transistors, good old 2N2905A just because they happened to use the same TO39 package as the old Germanium transistors, so it would not look out of place.
Well, Trigger was now working fine and it did cure the free-running problem from cold, yeah !
TEASER : the above statement was true a few months ago at the time I did it ! But a few months later, it misbehaves again !
So, from cold only, free-running and trigger controls not obeying. Then afer a few minutes warming up, it starts working normally.
So am now thinking this "delay" before proper operation, could be due to some capacitive effect maybe. I had already replaced 3 electrolytic caps on that comparator board but it changed nothing.
WHAT'S UP NOW ?OK so now I have recapped the main points of what happened, only skimming the surface of course sorry, for th sake of brevity...I can now resume work on the thing and add some fresh content here as I go.
This trigger / free running problem is my first nightmare. Been spending so much time on it.. it drives me completely nuts. However I am hoping I will prevail one day, armed with all the troubleshooting and attempts I made, and my knowledge of this board and how it works, which is now orders of magnitude better than when I first started. It's not that huge black box any longer. HOwever probing that board is still so time consuming since the components are not identified ! It's depressing... spending hours tracing the board every time I want to locate a pin I want to probe
Slows things down CONSIDERABLY !
I have been traumatized by this particular issue.. even months later I am still traumatized. So the plan now, is to work on lower hainging fruits so to speak, issues I think should be easier to trouble-shoot... so that it can boost my morale and then I might find the motivation to go back to the more challenging problems...
So what do I plan on working on then ? Well I am thinking of that faulty Nixie board. It's fault is solid, hot or cold, so it should be easy to trouble-shoot.