So new case - and annoying front panel noise.
Wiring and mobo itself ok - and as always its the front panel itself:
The headphone/mic jack ground is same with the USB - no wonder there is noise.
So in theory i could phsically isolate the jacks from usb. EAch jack shares common ground and has 2 conenctiosn for left/right.
But as a result with it separated from the usb fails - the sound is quiet and weak (as if it somehow depends of usb GND instead?) any ideas?