Author Topic: voltage regulator from 24 V input to 3.3V output with minimum no load current  (Read 2218 times)

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Offline mrabhaykantTopic starter

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It is for a project which requires voltage to be regulated from 24 V input to 3.3V Output.
The LM2596 Adjustable version takes 9.2mA with no Load attached.
The LM317T Adjustable takes 10.1mA with no Load attached.

I have searched all around and made a list of voltage regulators with the low no-load current. But I have only looked at the datasheets only.
a. MIC5233
b. TDA364AT (this part is obsolete now)
c. LM317L (low current up to 100mA)
d. MC34063A
e. LM723
f. XL7015

 

Offline David Hess

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You do not give a current requirement but parts like the TPS709 linear regulator have a quiescent current of just a microamp while supporting up to 200 milliamps of output current.
 
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Offline Siwastaja

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Parametric search on your favorite distributor.

For example, on Digikey, choosing,
Vin >= 30V
Vout = fixed 3.3V (You can find even more options by allowing adjustable parts, and two extra resistors)
Iq < 50 µA (what do you actually need?)

gives
https://www.digikey.com/en/products/filter/pmic-voltage-regulators-linear/699?s=N4IgjCBcoCwdIDGUBmBDANgZwKYBoQB7KAbRAGYYB2GciAXQIAcAXKEAZRYCcBLAOwDmIAL4FqVKKGSR02fEVIgYANgAEAVoCCIAmE06C5AHQBWA7pDrtllWYsE7ADgcgn9mwQCcHwyB8unuAADK5g%2BkFgAExhMGHmkVRhgX5RoUFR5K5RCanWqSmW5Ol%2BMCWWMLkgjCCs7ACq-LwsAPIoALI4aFgArtw4ogSmVORSSKiYuATEkGRgTpVeTpbzKnDBK05bYF4rXsGmYBsEUVGqezALMHsjVMfgS1ReKpZpwVHRr2CmxaZfTsEVJITqdyHRXuQnCNlidaF5TC8TsM1lFXipiktXlQVF4zq8oejgVZnlFdgQFlEnGS3KYFkSjoCqBAQd93tVmGxIJweAJhGJwFQnmMZHIpopZgK4N92bVOdy%2BEJBiAALSohAyHg9BQzMh-bzVET8l4IXgAE3YyqOzNl7EsAEcWABPdhHSxOpgDLndZCGoA

One thing that's missing from the parametric search which you could look up from the datasheet is, is the part stable with MLCC output capacitor (near-zero ESR). Some are, some older are not. You can deal with this anyway, but IMHO having MLCC-stable regulator just makes your life easier, no need to use tantalum caps or add explicit series resistors to MLCCs.
 

Offline mrabhaykantTopic starter

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You do not give a current requirement but parts like the TPS709 linear regulator have a quiescent current of just a microamp while supporting up to 200 milliamps of output current.
My current requirement is under 80-90 mA Max.
The load is composed of a microcontroller and a few passive peripheral.
 

Offline sequoia

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I recently used SPX2954 (https://assets.maxlinear.com/web/documents/sipex/datasheets/spx2954.pdf) in a similar application. There is 3.3V fixed output version that is relatively inexpensive (about $1/each in small quantities).

 
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Offline Siwastaja

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Note that with such high voltage drop over the regulator, relying on the "maximum current" parameter usually isn't enough, you need to do the thermal calculation.

Which is quite simple though:

P = (24-3.3V) * Iout
and
Tj = Ta + RthJ-A * P.

Pick a regulator which comes with RthJ-A value for a given PCB layout example. If unavailable, you can look at different parts in the same package with this value available. Then use, for example, Ta=50degC and Tj=110degC and see if it passes, or if you need a beefier regulator in larger package, or larger copper areas on PCB, or added heatsinks.
 
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Offline Zero999

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Will your circuit always draw a minimum load? If you can guarantee your circuit always draws at least 2.5mA, use the LM317L, with a higher resistor for R1, than the data sheet recommends, say 3k6 and use 5k1 for R2, to give 3.3V out: refer to the circuit on the datasheet, for guidance.
https://www.ti.com/lit/ds/symlink/lm317l.pdf

VOUT = VREF*(1+R2/R1)+IADJ*R2

VREF = 1.25V
R1 = 3300R
R2 = 5100R
IADJ = 50*10-6A

VOUT = 1.25*(1+3300/5100)+50*10-6A*5100 = 3.28V

Add a 2W, 180R resistor in series, to dissipate most of the power and increase the input side capacitor to 10µF.
 
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Offline mariush

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Just some random ldos on digikey sorted by qty in stock

ncp4641  150mA , 9uA quiescent current, 36v max : https://www.digikey.com/en/products/detail/onsemi/NCP4641H033T1G/5257801
lp2950 100mA 75uA q.c. , 32v max : https://www.digikey.com/en/products/detail/onsemi/LP2950ACDT-3-3RG/1476886
 

Offline Siwastaja

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Just some random ldos on digikey sorted by qty in stock

It's ridiculous to limit oneself to an LDO when the available voltage drop is over 20V.

This being said, most of the suitable parts would be LDOs, but that's a coincidence.

Look for linear regulators, which is the general term, LDOs being a subgroup.
 

Online SiliconWizard

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Linear regulators would usually be a poor fit there indeed for obvious efficiency reasons.

You'll need to dig a little bit to find a step-down converter that'd be appropriate, admittedly, but it's not out of reach.
With those specs, it's not going to be cheap though. One example would be the LTC3631. With 125 uA of quiescent current in active mode and 3 uA in shutdown mode, and a very wide input range, max 100 mA output.

The overall efficiency will be way, way, way above anything you could get with an LDO here. Except maybe when you draw no current at all, in which case you could use a shutdown mode. But I know, it's NOT cheap.
 

Offline mariush

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Just some random ldos on digikey sorted by qty in stock

It's ridiculous to limit oneself to an LDO when the available voltage drop is over 20V.

This being said, most of the suitable parts would be LDOs, but that's a coincidence.

Look for linear regulators, which is the general term, LDOs being a subgroup.

I didn't filter the list to pick only LDOs, I just wrote LDO as a generic term for linear regulators - I now realize I should have written linear regulator instead.


Anyway, to give some value to this post ...  if you happen to find some regulators that have maximum voltage very close or exactly the maximum voltage of a regulator, you could always drop 0.5-1v with a diode.
For example, a 2 cent 1n4148 diode will drop around 0.5v..1v and will also provide some degree of reverse voltage protection.

Speaking of 24v max regulators .
NCP4623 .. 24v, 5uA q.c , max 150mA ... :  https://www.digikey.com/en/products/detail/onsemi/NCP4623HMXADJTCG/2748373 datasheet:  https://media.digikey.com/pdf/Data%20Sheets/ON%20Semiconductor%20PDFs/NCP4623.pdf

"nisshinbo" r1150 same specs , 7-14 uA q.c.  : https://www.digikey.com/en/products/detail/nisshinbo-micro-devices-inc/R1150H003A-T1-FE/10211723  datasheet : https://www.nisshinbo-microdevices.co.jp/en/pdf/datasheet/r1150-ea.pdf
 
 

Online Kleinstein

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80 mA is quite some load and can warrant lokking for a switched mode converter, possibly with an LDO as backup for low power standby mode.
There are a few switched mode regulators with such an extra linear one as low power mode.

If the maximum voltage is an issue, one would use a JFET (maybe combined with a BJT for more current) as a crude first regulation to some 5-7 V with essentially no extra current need.
 

Online Peabody

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+1 on Zero999's 2W resistor.

Actually, I once had a computer, a Commodore C16, which had the high-wattage resistor placed in parallel with the 7805.  At the minimum current draw, the resistor would have provided about 4.5V.  So it did most of the work.  But at the margin, the 7805 provided the regulation.  It hardly even got warm.  But of course, minimum current draw really means minimum current draw.

« Last Edit: January 14, 2022, 11:30:33 pm by Peabody »
 


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