Author Topic: AC Dummy Load  (Read 6554 times)

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Offline skipjackrc4Topic starter

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AC Dummy Load
« on: December 09, 2012, 11:06:39 pm »
I've been thinking about making an AC dummy load to test UPS's, solar inverters, etc, up to 230V...  Does anybody know of any good designs out there?

The only thing that I've been able to come up with so far has been to rectify and filter the AC and then use a DC dummy load.  It seems like I've seen a better design somewhere in the past, but I have no idea what it was. 

Ideas?

Thanks!
 

Offline nctnico

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Re: AC Dummy Load
« Reply #1 on: December 09, 2012, 11:27:29 pm »
I'd use a PFC stage instead of a rectifier to present a load which is close to resistive. The only problem is that most PFC stages output 450V so you'll need a dummy load capable of handling such voltages.
There are small lies, big lies and then there is what is on the screen of your oscilloscope.
 

Offline skipjackrc4Topic starter

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Re: AC Dummy Load
« Reply #2 on: December 09, 2012, 11:59:13 pm »
OK, here is another idea I just came up with. 

Yesterday morning, a family member called me and said that he had found a 3 phase, 6kW variac--virtually unused--at a surplus place for $75.  I had no clue what to do with it, but for $75, I told him to pick it up for me. 

So would a variac with the secondary hooked up to some large, cooled power resistors work as a variable AC load?  I've got nothing else to do with the thing...
 

Offline Skimask

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Re: AC Dummy Load
« Reply #3 on: December 10, 2012, 12:55:04 am »
Any reason why the lowly incandescent light bulb wouldn't do the job?
A handful of various wattages, in series, in parallel, in series/parallel, in parallel/series, maybe using a handful of switches to put them in and out of the load circuit?
I didn't take it apart.
I turned it on.

The only stupid question is, well, most of them...

Save a fuse...Blow an electrician.
 

Offline NiHaoMike

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Re: AC Dummy Load
« Reply #4 on: December 10, 2012, 01:08:27 am »
A portable heater is little more than a very large power resistor.
Cryptocurrency has taught me to love math and at the same time be baffled by it.

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Offline skipjackrc4Topic starter

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Re: AC Dummy Load
« Reply #5 on: December 10, 2012, 01:23:45 am »
Yep, I was completely overthinking it at first.  I am designing a DC load, and had the brilliant idea of adding a module to it to allow AC sinking as well. 

Then I remembered the huge variac.  The current plan is to hook up the primary (is it called a primary on an autotransformer?) of each of the three phases to the AC input.  Each of the 3 outputs will go to a resistive heating element.  This will give me 2kW sinking with no strain at all on the variac, and I can go higher should I need it.  Panel meters will monitor voltage and current.  I may put individual current meters on each phase so I can be sure that everything is sharing evenly.  This will probably wind up on wheels because that is a lot of power to be burning off inside a lab. 

Thanks for the suggestions and putting up with my brain-dead question.  Sometimes I just like to over complicate things.
 

Offline cybergibbons

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AC Dummy Load
« Reply #6 on: December 11, 2012, 11:03:55 am »
Large commercial dummy loads are just articulated trailers used as a tunnel full of heaters with a big fan at the end. Cheap and easy.
 

Offline skipjackrc4Topic starter

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Re: AC Dummy Load
« Reply #7 on: December 11, 2012, 03:46:20 pm »
Good to know.
 


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