My employer makes a line of military/commercial robotic products one of which we call
Thumper - it's a
tossable (small) robot that can carry various options, one of which is a explosives delivery platform.
One version can drop a string of devices that are triggered sequentially, whilst another simply ignites a single payload.
We make our igniters as follows.
1. Using NICHROME wire - between 28 - 36 AWG (American Wire Gauge), 28 to 40 gauge, the smaller diameters obviously light faster than the thicker wire.
2. Locate/acquire a small drill bit 1-1.5MM size OR a small, unwound, paper clip;
3. Using the small drill bit (1-1.5MM), wind the
nichrome wire around the bit with 'tails' about two inches at either end of the coil.
Before sliding off the
bit ensure that the coils are spaced apart. This can be done by winding a loose bit of nichrome wire between the coils to act as a spacer;
4. Place some form of tape (masking, etc) over the
tails of the coil then carefully remove the coiled wire from the
bit;
5. Using Lacquer Varnish/Dope, or Nail Polish, apply gently over the coils and allow to dry. This will secure the shape/spacing of the coils;
6. When the fixative has dried form coils in the ends of the wires to which you attach insulated cable. Since you can only spot weld Nichrome (we use Nichrome tape) the connection has to be by compression - holding the Nichrome and supply wires together. Twisting is effective also is small diameter tubing, squeezed tightly;
7. With care, remove the masking, or other tape, and slide
Heatshrink over each joint and shrink. You could also add an additional, larger diameter, piece of
Heatshrink over the two individual joints to secure them together;
8. Given the paranoia extant is the USA these days, when you buy the Nichrome say you are making a
heater for your fish, or some other innocuous pursuit such as a
Styrofoam cutter. Who knows what
excuses the FBI needs to come visiting!
Suppliers include:Jacobs On-Line <
http://jacobs-online.biz/nichrome_wire.htm >
and
Pitsco <
http://www.pitsco.com/Nichrome_Wire?SKU=53654& >
As for ignition, a simple sequential system might be best. One would be the 60 LED sequential driver circuit you can find by
Googling (or PM me). You will also need a
good, chunky battery to power your display. PLEASE include a
MASTER SWITCH in the battery feed so you can be
SAFE!
Our
Thumper accessory is only a single use device, so we use four igniters and a Lithium Battery for our ignition source.
REMEMBER: A little experimentation on the Nichrome wire diameter and the number of turns in the coils will allow you to optimise the system for your application.