I once came across a top-of-the-range Sony FM tuner, being used as an off-air monitor at a BBC studio. It was intermittently distorting. It turned out to be a design flaw - the OPAMP driving the final audio output was biased only by the leakage through the electrolytic capacitor on its input, so its DC operating voltage was prone to wander, sometimes provoking clipping.
We checked the circuit diagram, and this was obviously how it was 'designed'. There were DC voltages marked at key points, and sure enough, the voltage at the left & right channel OPAMP inputs was several volts different.
And nobody noticed, and nobody checked it. I wonder if it was ever tested over its specified operating temperature range?