Bonsoir Jean. Thank You for you great input on the subject.
First of all and most important our liquid is fully synthetic product which is not mineral oil nor silicone oil that:
* has no smell,
* is non-toxic
* non-carcinogenic,
* non-halogenate,
* food grade
* free from sulphur, nitrogen and aromatics
* with superior oxidation and thermal stability
Our product has 6 cSt @ 40oC of kinematic viscosity with thermal conductivity at 0,14 W/mK. Our liquid is strictly designed for cooling electronics (highest material compatiblity and best physico-checmical properties).
BUT: Material compatiblity is ALWAYS a thing that needs to be considered. We are always edutaction our customer about every aspect of the system and material copmatiblity is always one of first thing we are talking about with customers.
That's why we have our own pumps line with material changed in factory to meet our material compatiblity requirements. It was really hard journey to find partner that will do that keeping pump princes in acceptable range. But we have found great partner.
Critical pumps parts that had to be changed after 5 months in our liquid
Materials that are not compatible after a day:
We have acces to our chemical plant labolatory where we can make better material testing if needed with proper raports after testing:
We have a working installation running for more than 5 years already (still working, still heating my house - I have always start experimenting on myself - never ON customer - always WITH customer if we are testing anything)
You can read more about our proof of concept installation here:
https://flameit.io/assets/pdf/articles/onet-noizz-mines-cryptocurrency-and-heats-house.pdf1/ Oil used in cooling needs moisture and resistance monitoring.I do TOTALLY agree. We are capable of doing that.
2/ The post PCB oils are rather costly. Some are hygroscopic and need drying or other treatment.This is true. Our product is not the cheapest one.
3/ The transformer is baked out prior to filling with oil to remove all moisture trapped.That is correct as well. Mineral oil and silicone oils with slight ppms of moisture are rapidly loosing breakdown voltage. That's why transformer oils are way much more moisture resistant than mentioned before oils (minerla nd silicone). So is our product.
4/ Oil is circulated thru coolers by a pump or natural thermal circulation (convection)In our solution we are using pumps for better heat ciruclation. Hot liquid is circulated thourgh heat exchanger where recovered waste heat from computers can be reused to heat swimming pools, houses, buildings or even farms with 40 000 chickens
Those chicks are heated with crypto miners:
5/ The airgap above the oil may have flammable vapors.Flashpoint of our liquid is above 150 oC (accepted by industry standards)
My take is that the risk/cost benefits of this scheme should be reevaluated.Of course. We always "force" our customers to calculate everything as we are doing so. That's why we have prepared this calculator that helps them understand things a bit better:
https://docs.google.com/spreadsheets/d/1K1HBuF4_VlP3kch8rXuhOGlgDsQhomcg0anKSOYG5XA/edit?usp=sharingYou can edit green fields.
Also, please take into consideration that we are reusing heat for purpouse.
3kW cryptominer (100% load all the time) is capable of FULLY heating 140m2 of newly built house wiht good isolation. 21 oC inside the house with 1-2 oC outside.
3kW miner in action:
We are already heating hotel swimming pools, houses, farms etc. It is not a problem at all.
LEAKS: OH YEAH! We know something about leaks
))) But in 5 years of improving of our products we have developed procedures and tested sealing materials that risk of leaks have been almost totaly eliminated (it's still one of our biggest concern of course when we are installating new setup)
Regarding warrant voids, that's correct. If you immerse "standard" computer Your warranty is voided but together with our partners we are capable of delivering servers (19/21'') with 3 year minimum warranty.
Jean, merci encore pour ton commentaire. Is there any chance we can have a call and talk more about tansformer oils?
I can see You have expierience in that filed and it's always great to expand konwledge.
If you are open for that I will send You private message.
Bonne nuit, Paweł