Hi,
A number of my Electronics engineer friends and ex-colleagues are working (or were working) for small companies who are being government funded to undertake military projects. This seems a good idea on the face of it…but….
However, some of these companies , even though they have been in the power supply sector for many years, they have made the bulk of their money simply from Chinese imports, imported in , “out-of-sight”, “via the backroom”. However, the government only sees their profit or turnover, and assumes they are good engineering companies if they made decent profit, and don’t account for the fact, that this profit, has secretly been made from Chinese importation. The government believe they made it from engineering prowess.
As such, some of my friends have had to leave these companies, due to them being asked to make “daft” products which would actually have harmed the company concerned. My friends are now struggling to get back into work, since the companies that they worked for are down-referencing them. Even though my freinds were not rude or disparaging to any of these companies. -And my friends dont "grass" these companies up for what they were doing. They keep schtum.
1…Example 1, a friend was told to put a 150W offline flyback into high volume production. This flyback had no primary source current sense and no primary clamp whatsoever. It would have been a possible danger to the company in terms of field failures, so my friend refused to put it into production, for the sake of the company. He offered to re-design it to correct it, but was told no. He had to leave the company, since he would not act to harm the company in this way!
2…Another friend was told to put a volume PCB into volume production. This PCB was the wrong size for its enclosure. My friend offered to correct the PCB but was told no. In order to get this PCB into its enclosure, production staff had to stand up over the PCB, and press down with both thumbs and fisted hands, with all their body weight , so as to scrunch and force the PCB into the rails of the enclosure. The PCB was visibly bent during this, and had multiple 0603 and 0805 Rs and Cs and other flexion sensitive SMD joints and stuff. After forcing the PCB in…the PCB then self-bowed-up the other way, because there was simply no room for it to lie flat in there. If you looked at it side on…you could see it visibly bowed up.
3…Another friend was stood up in front of big delegations of project managers from big defence companies. He was told to promise completion of SMPSs by a certain date. He was told to tell the delegations that he himself would be doing the work. In actual fact, he was not allowed to do any of the work……instead, he was told to train very poor quality junior engineers to do the work, and they would then try and do the work at their own , slow pace. When these engineers had failed to complete the work on time…..my friend was required to then stand up in front of the delegations, and apologise to them for him not having been able to complete the work by the deadline, and tell them that he had been doing the work by himself but had failed to complete. (when in fact, he had not been allowed to get anywhere near the work).
Also, regarding another SMPS design done for a big defence co by another engineer who had left (after mucking up the design totally)…my friend was asked to cover up the poor design from the defence company, and promise to train up a rubbish junior to complete it in a tight timescale which was way too short for this rubbish junior. My friend offered to complete the design himself, but was told no.
4…Another friend was told to train a junior engineer up. They were given various work to do for external customers by certain deadlines. The junior engineer appeared disinterested. He used to simply sit on the lab bench so that no-one else could work on it, then go on his phone for long periods. Or sit there making solder pools on the ESD mat for ages…not doing the work…my friend then had to regularly stay after hours (unpayed) to do the work that hadn’t been done. The junior could clearly be seen lazing about, he was doing it right under the lab cam, and right in front of the production manager…..but the company’s management cooed over him like he was the new messiah…and my friend guessed that the juniors father must have payed the boss a fortune to give him experience in his first job. The junior would not do anything as he was asked. Eg , He refused to twist wires used in re-work, (instead having big loops of wires) and the boards wouldnt work, and my friend would then have to stay after hours, un-payed , to correct the rubbish work that the junior had done.
After leaving this company, my friend was very badly referenced by them, because they had not wanted him to leave, but had wanted to continue in this ganky situation.
5….Another friend was asked to make a PFC’d power supply out of a sequence switched linear regulator based LED driver, integrated with a Switch Mode Power Supply. The idea was just barking mad, it should simply have been done with a standard PFC’d SMPS LED driver. It would have been a total waste of money and time.
6…Another friend was told to do a product for the MOD. It involved a large battery. My friend wanted to correctly do it with a battery management system. However, he was told no, that he must just simply use an existing multi-Kw voltage output regulated SMPS, ( not a current regulated battery charger) and just shove that onto the battery, and even though it would charge the battery at miles more than the rated acceptable current…tough luck. My friend would just have to hope that it held up during the demo in front of the MOD. The company did say, that they would use batt management systems for all their own products, but since this was “just for the MOD”, and the MOD were paying, they would half-a**e it. Or rather, my friend was told to jolly well half-a**e it. My friend left, to save the MOD from a disastrous product, but now is poorly referenced.
(BTW, the battery was to be borrowed from another company in UK)
So how should my friends be advised, in order to get work when they are being so poorly referenced? after leaving these companies…leaving to actually help these companies by not doing “nonsense” work for them.