Author Topic: Discrete LED Driver Topology  (Read 4969 times)

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Offline PsychedelicBreakfastTopic starter

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Discrete LED Driver Topology
« on: July 01, 2015, 04:38:35 pm »

I have drawn the above schematic by reverse engineering a locally available LED Bulb. I was expecting to find an IC in the driver board but instead found this discrete circuit.
Googling "Discrete LED Driver" does not return a lot of relevant hits.

From my understanding, I think C4 and L1 form a tanked circuit which drives the base at startup. Once the collector is pulled low, a voltage is induced on L1 via L2 and this cycle continues (?).
I do not understand how this circuit is regulating it's current through the LEDs as it is a constant current driver.

I am hoping someone more experienced here could explain the workings of this circuit to me.

EDIT: Link to schematic:
« Last Edit: July 01, 2015, 06:08:31 pm by PsychedelicBreakfast »
 

Offline Simon

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Re: Discrete LED Driver Topology
« Reply #1 on: July 01, 2015, 05:26:01 pm »
no schematic
 

Offline PsychedelicBreakfastTopic starter

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Re: Discrete LED Driver Topology
« Reply #2 on: July 01, 2015, 05:38:04 pm »
That's strange. I embedded it but it's not showing up. Anyhow, I linked it directly now.
 

Offline Simon

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Re: Discrete LED Driver Topology
« Reply #3 on: July 01, 2015, 05:55:10 pm »
I would say it's some sort of relaxation oscilator, R1 and R2 will shut the transistor off when too much current flows, The transistor will get turned on when current flows through R5-R7, I'd expect that the more current through L2 induces a voltage in L1 that may be of oposite polarity so that as current in L2 rises the base gets turned off.

Are you sure D2 is on the base and not the collector, if it's on a collector then its practically a SMPS
 

Offline PsychedelicBreakfastTopic starter

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Re: Discrete LED Driver Topology
« Reply #4 on: July 01, 2015, 06:11:26 pm »
You're right. D2 is on the collector and not on the base. Made the mistake when I was transcribing the schematic from my notes.

Can you elaborate how it's a switch mode supply?

From what I've figured out, D1 (Zener diode) and R1 and R2 ensure the current is regulated. Do you think this is so?

Regarding D2, since it is on the collector, I think this is essentially like a buck converter's diode: when the switch if OFF, the inductor powers the LEDs. But then how does it turn on again? R5-R6?

What I can't figure out is how the circuit starts up and how the frequency is set.
« Last Edit: July 01, 2015, 06:14:02 pm by PsychedelicBreakfast »
 

Offline T3sl4co1l

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Re: Discrete LED Driver Topology
« Reply #5 on: July 01, 2015, 07:06:32 pm »
It's a blocking oscillator.

Related ideas:
http://seventransistorlabs.com/Images/LED_Light2.png
This uses a coupling transformer to drive the switching transistor at constant hFE (15t/3t = 5 hFE); it acts like an SCR.  The on-pulse is terminated by core saturation, which turns off the transistor quickly.  The remainder of the circuit is an error amplifier (controlling LED current) and variable astable, regulating average current by varying frequency (off time, and therefore duty cycle).

http://seventransistorlabs.com/tmoranwms/Circuits_2010/RegBO.png
This is a fairly standard blocking oscillator, with feedback winding, bias current, bypass capacitor, etc.  The prototypical circuit is:



Add bias control or current detection to control frequency and/or pulse width, and therefore power; and add diodes, secondaries, etc. for power output.  (Running it "open circuit" as shown will generate a huge voltage spike, which may be tall enough to damage the transistor.)

This example uses an inverting feedback method, so that, as the opto is turned on more strongly, more power is delivered (notice the negative clamping diode will push more positive base current when it's loaded).  This requires an additional inverter in the error amplifier circuit (on the right), and saves bias current (the idle performance of this circuit is very good -- one pulse every so often, just enough to keep it going; minimum bias current being defined by the 1M bias resistor), but has poor startup performance (too low of a load resistance and it won't start up at all, simply ticking away quietly).

With no emitter resistor, and enough turns on the transformer to avoid saturation, switch-off is hFE limited: the base coupling/bypass capacitor is eventually charged by the base current, so that during the pulse, base current is falling over time, while collector current is rising.  Eventually, the transistor comes out of saturation, collector voltage shoots up, and base voltage is quickly reversed (this type of circuit can only exhibit hard switching, i.e., collector current drops after collector voltage rises).

Circuits like this have been used over the years in televisions (injection-locked sweep generators, since the introduction of analog TV in the 30s, until analog finally went away, relatively recently), power supplies (e.g., Apple II, most VCRs/DVD players), and occasional internet curiosities ("Joule Thief", usually repeating the same poorly designed circuit).

Your LED light appears to be another example.  Its attributes will include base current limited switching (emitter resistors also help to keep this consistent, but usually a transistor is added there to speed up turn-off at a defined current threshold), constant peak current behavior, modest switching performance (better than a resistor, sure, but not great, as this circuit style is concerned), relatively poor line regulation (since switch current is limited, but not LED current), and poor thermal drift (because hFE varies with temperature).

Switching frequency isn't easy to calculate from principles (indeed, the circuit can exhibit burst, quasi-periodic and chaotic behaviors that are very difficult to understand), but if we assume they know what they're doing (making a clean, periodic, full wave blocking oscillator), it will be defined more or less jointly by the base RC time constant, the inductor value and supply voltage, and transistor hFE.

Tim
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Electronic design, from concept to prototype.
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